Multidisciplinary Engineering
From early-stage conceptual sizing and hydraulic simulation to detailed engineering, procurement support, and field startup.
Bridging the Gap Between Process Concept & Constructibility
PENN PRO offers a comprehensive range of engineering services, from initial feasibility studies to detailed design, equipment specification, and construction management. Our professionals have the flexibility to assist clients through every phase of a project lifecycle, including front-end scope definition and capital cost authorization.
We employ licensed engineers and experienced designers across all major engineering disciplines. Over a third of our engineering roster are registered Professional Engineers with active licenses across ten states. This multidisciplinary depth empowers Penn Pro to deliver complete engineering and consulting packages under a single roof.
Internal Discipline Teams
Licensed Professional Engineers providing registered seal and stamping across regional and national jurisdictions.
- Process Flow Diagrams (PFDs) & P&IDs
- Hydraulic & Surge Transient Modeling
- 3D Isometric Piping & Stress Analysis
- Foundation & Steel Structural Calcs
- Single-Line Diagrams & Arc Flash
Full-Service Engineering Capabilities
Proven technical methods and engineering analyses deployed across heavy industrial facilities.
Piping & Fluid Systems
Sizing and selection of tanks, pumps, and piping systems of all metallurgical grades, accompanied by rigorous steady-state and transient hydraulic modeling.
Bulk Material Handling
Comprehensive engineering for bulk solids transfer, drying, screening, cooling, classification, conveying, and pneumatic transport systems.
Mechanical & Structural Systems
Design of heavy industrial equipment drives, pipe bridges, structural steel skids, modular equipment racks, and dynamic equipment foundations.
Electrical & Instrumentation
Power distribution, MCC upgrades, PLC/DCS automation architecture, instrument loops, arc flash studies, and hazardous area classification.
Phosphate Mining & Beneficiation
Specialized consultancy in phosphate rock mining, matrix pipeline transfer, beneficiation washing, flotation circuits, and phosphoric acid plants.
Biofuels, Ethanol & Co-Products
Decades of process expertise in biodiesel esterification, glycerin refining, fatty acid separation, and methanol recovery systems.
Petroleum & Marine Terminals
Turnkey design of new truck/rail loading racks, marine tanker berths, manifold retrofits, automated vapor recovery, and additive injection systems.
Plant Layout & Master Site Planning
Optimized spatial layouts balancing process flow ergonomics, logistics access, fire safety setbacks, and future plant expansion footprints.
Standards & Specifications
Development of comprehensive corporate engineering standards, procurement specifications, and construction bid documentation packages.
Reverse Engineering
Digital laser scanning and dimensional re-creation of legacy equipment, worn casings, and un-documented field piping for replacement casting or fabrication.